Custom Wire and Cable Assembly Manufacturing

Mercury Wire exclusively develops custom cable and electronic assembly solutions for customers across a variety of industries and markets worldwide. From the selection of the appropriate wire gauge to the thickness and material used for the outer jacket, your dedicated team at Mercury Wire partners with you to align the design of your wire and cable construction with your specific application needs to optimize performance and reliability. As your custom wire and cable manufacturer, our holistic team approach is the vital factor in developing the precise solution for you. 

Our experience spans across an array of industries and applications—including industrial, medical, communications, and underwater systems. Whether you are looking for a custom wire and cable manufacturer or seeking an integrated partner to support your organizational goals, our team of experts is available to help you find YOUR solution.

Examples of custom cable assembly solutions we provide include:

  • Cable and Harness Assembly
  • Over-Molded Cable Assemblies
  • Shielded Cable Assemblies
  • Semi-Rigid Cable Assemblies
  • Connector Cable Assembly
  • Custom Speaker Wire Assembly
  • Custom Audio Cables Assembly
  • Custom Video Cables
  • Custom Molded Connectors
  • Electrical Harness Design
  • Electronic Wiring Harness
  • Custom Wire Harness Assembly

Performance and Convenience

For more than 50 years, Mercury Wire has been deeply committed to providing customers with the innovative wire and cable assembly manufacturing they have entrusted us with. Our unique business model prioritizes long-term relationships by partnering with our customers to create solutions based on your definition of value. You’ll work with a dedicated team capable of adjusting to dynamic situations, not one-size-fits-all answers for your needs. Our culture built for intentional collaboration provides value and velocity to you: delivering custom cable solutions quickly.

Along with a robust series of wire and cable production processes based on lean manufacturing principles, Mercury Wire offers value-added services that support your goals to achieve cost and production efficiencies through quality and performance, convenience and identification, and custom packaging and supply chain integration.

Discover why Mercury Wire customers have been placing their trust in our capabilities for over 50 years. Fill out the form below to discuss your custom cable design, prototyping, and manufacturing needs. 

 

Contact us today to discuss your custom wire and cable solution!

Featured Applications

  • Industrial Cable Applications
  • Non-Invasive Medical Applications
  • Underwater Applications
  • Military and Defense

Quality and Performance

  • Rigorous testing and validation
  • REACH and RoHS compliance
  • Specific UL and CSA approvals
  • IPC-A-620 and ITAR certified

Convenience and Identification

  • Integrated assembly production
  • Rich array of color options
  • Printing and striping
  • Custom cut to length