3 Examples of Mercury Wire's Custom Cables in Action: Collaborative Solutions

How Our Team Partners with Yours to Provide Custom-Cable Solutions

As a team of seasoned experts, we work together to bring your visions to life and help you achieve your goals. Our first and foremost priority is to listen to you carefully, ensuring that we fully grasp your needs in order to craft the perfect custom cable solution for your specific application. If you're interested in learning more about the key considerations for your custom cable project, check out our detailed discussion on the essential six questions you should ponder when it comes to materials by clicking here.

Exploring how our approach has been applied in real customer scenarios can give you valuable insights into the effectiveness of navigating through these considerations at the start of your upcoming project. Our forte lies in diversity and innovation, enabling us to craft integrated cable assembly solutions tailored to various industries and applications. From video inspection and surveillance to buoyancy control cables, industrial robotics, and environmental monitoring, our expertise spans across industrial, medical, marine, and military sectors.

Allow us to showcase some tangible examples of successful collaborations with our clients. These stories serve as a window into how partnering with Mercury Wire can propel you towards achieving your project objectives.

1 Addressing a Cracking Dilemma

In a legacy design, a foam PE jacket displayed environmental stress cracking over time, even revealing cracks while still on the packaged reel. To combat this issue, Mercury Wire proposed blending the PE material with an elastic additive. Given that this was for a military application, the customer hesitated to alter the jacket recipe due to the internal approvals required for such changes. We suggested producing samples of the new recipe for the customer to test, leading to approval for the revised design. To date, the new design has exhibited no cracking, and we were recently contacted for a revised quote for a potential repeat order—indicating a high level of customer satisfaction!

3. Collaborating to Beat the Competitor

This example involves a design that contained several fragile coaxes. The customer approached us to come up with a design concept that would add a star filler to the “nest” of fragile coaxes. After weekly collaborations with the customer, we were able to offer several design ideas that were produced for testing with additional design tweaks made throughout the process. After positive feedback from the customer’s end user, we’ve progressed to the testing phase with them. The current design seems promising, and we’re excited to win this contract with our customer!

Why Choose Mercury Wire?

Our unique partnership approach with customers allows you direct, collaborative access to our dynamic team of experts. Our process allows us to continuously identify, adapt, and implement improvements quickly. Our systems and our team’s flexibility ensure customized high-value development programs. Whether you have a cable design in mind, or you want to come to our factory floor to build a prototype, Mercury Wire can design the best product to meet your precise requirements.

The delivery of custom-designed, highly engineered cables and interconnect assemblies starts with you. We thoroughly research the problem you’re trying to solve—going beyond a list of product specifications to analyze and fully understand your application and business goals. Together, we create a vision for a comprehensive solution that suits your needs and exceeds your expectations.

Mercury Wire manages every phase of your project, from initial development through prototyping and production of custom cables and ready-to-install assemblies. It’s just another way of giving you the highest value and best quality. Contact us today to team up with Mercury Wire!

Contact Us